Mivan Shuttering

What is Mivan Shuttering? A Complete Guide For Modern Constructions

Introduction

Mivan construction & shuttering system is changing the modern construction work with its improved aluminium formwork. Giving a faster, stronger building solution.

It offers excellent quality, cost efficiency, speed, precision, energy efficiency & durability for both residential and commercial projects.

Mivan formwork provides a smooth concrete finish, cuts down construction time & long-term cost savings. Thus, it is most preferred in modern construction over traditional RCC techniques.

The Basics of Mivan Shuttering

Mivan shuttering employs aluminium formwork for giving shape & support to concrete during construction. It accelerated the speed of modern construction jobs.

 Various types of Mivan formworks exist, with different costs and durability. Mivan shuttering is the best fit for high-rise buildings such as apartments & towers, offering greater efficiency and reliability.

Why does Mivan Shuttering Matter?

Irrespective of the multiple formworks available, Mivan shuttering has become a go-to choice for concrete construction because of its speed, efficiency, and superior quality.

Mivan formwork has proved its excellence in many large-scale projects and mass housing. Let us understand why Mivan aluminium formwork is standing out in modern construction jobs.

1. Premiun Finish

  • This aluminium formwork applies précised aluminium panels for smooth concrete surfaces.
  • This supreme quality Mivan shuttering finish cuts down plastering & saves cost plus time.

2. Faster Construction

  • Mivan formwork leads to faster construction work, lowers floor construction time by approx 50 %.
  • The slabs can be cast in every 7 to 9 days, guaranteeing timely completion, even in strict schedules.

3. Monolithic Strength

  • Mivan shuttering strength lies in its monolithic strength to cast walls & slabs all in a single pour.
  • The outcome is a flawless structure with greater seismic resistance , due to this, it best choice for tall buildings.

4. High Precision & accuracy

  • The factory-made panels used in mivan formwork enable accuracy & high precision.
  • Reducing the percentage of human errors, resulting in structural consistency & lesser mistakes in overall construction.

5. Cost-Effective for Big Projects

  • Even though Mivan shuttering cost higher in terms of initial investment, it is a reusable formwork, so it is cost-effective for repeated and big projects.
  • In the long run, it proves to be a cost-effective formwork as it saves labor & material costs.
  • It is most economical for larger projects.

Due to the multiple benefits of Mivan shuttering, it is an ideal choice for efficient &large scale construction projects.

Parts of Mivan Shuttering

In Mivan constructions, the formwork system used consists of various key components for efficient and effective concrete casting. Each serves its own unique purpose in the entire procedure. Resulting in smooth & accurate construction. Below are the list of parts of Mivan shuttering.

1. Concrete wall mivan panels- Theseare lightweight aluminium panels to create vertical walls, with durability & precise casting without any extra finishing.

2. Beams Panels-Horizontally placed beam panels help casting beams and give support to concrete structural framing.

3. Deck Panels- These are flat panels that are laid to create floor slabs, which are given support by props until the concrete hardens.

4. Beam Bottom Panels- Theseare panels placed below the beam panels to give extra support during the concrete pouring & achieving smooth finish.

5. Props &Props Head- It is a vertical support that upholds the height of deck panels during casting, with prop head providing a secure connection.

6. Pins & Wedges- These locking part holds the panels strongly, keeping them aligned properly and joined tightly.

7. Kickers-Small bits used at the bottom of mivan wall panels helps keeping then connected during the construction process.

8. Tie Rods and wall tiles- These components help holding up opposite panels tightly without shifting while the concrete is yet to set.

These important Mivan shuttering parts contain Mivan connectors ,mivan panels for speeding up construction more accurately.

Working Procedure for Mivan Shuttering

Step 1- Site Preparation & layout

  • The Mivan shuttering process starts with accurate planning and calculations based on the structure design.
  • So that there is proper alignment and measurements.

Step 2- Panel Assembly

  • The Mivan formwork working procedure makes use of precast, custom-made aluminium shuttering panels, which are manufactured in a factory to meet the specific layouts of constructions.
  • These are assembled at the site.
  • comprising walls, slabs, beams,& columns

Step 3- Reinforcement & Services

  • At the site, the steel reinforcement bars are placed first for the walls,
  • The formwork panels are put together around the reinforcement to make a mold for concrete pouring.
  • Mivan formwork makes use of locking parts like wedges, pins to preserve the panels tightly .

Step 4- Shuttering Oil for Mivan Steel Centering

  • Mold oil is applied to the aluminium panels for easy removal of formwork once the concrete solidifies. Use of shuttering oil prevents sticking during demoulding.

Step 5. Concreting

  • Once the aluminium formwork is set, the concrete is poured.
  • Careful levelling and compacting are done to attain uniform strength and quality.

Step 6. Curing and De shuttering

  • Based on the design mix and weather, after 12-24 hours, the demoulding is done, and it is reused.
  • In this type of construction, one floor is completed in approx. 7 days.
  • Each Mivan shuttering can be reused 200 to 250 times, because of this , it is perfect for large-scale projects like skyscrapers.

Advantages of Mivan Shuttering

Mivan shuttering gives many key advantages for modern construction projects.

1. Faster Construction

  • It speeds up construction and the faster completion of projects.
  • Mostly for high-rise structures. It can be quickly assembled and disassembled.

2. Premium Quality

  • Gives an even, seamless, premium concrete finish.

3. Reusable Formwork

  • One of the biggest mivan formwork benefits is that it is reusable in nature.
  • It can be used up to 250 times, leading to higher cost savings.

4. Reduced Labor Dependency

  • No need for highly skilled labor, unlike traditional methods

5. Cost-Effective

  • Up front cost is higher.
  • But reduces labor time and maintenance costs over the long term.

6. Eco Friendly

  • Reducing raw material wastage and putting recyclable aluminium to use makes it an eco-friendly option.

Disadvantages of Mivan Shuttering

Mivan formwork has some common drawbacks.

1. High Initial Cost- Due to the higher upfront investment, it is not fit for small projects.

2. Transportation Issue– Movement of large formwork panels becomes highly challenging.

3. Skilled labor Requirement- Installationof aluminium formwork demands skilled labor.

4. Limited Design Flexibility- Modification after completion of construction becomes very difficult because of the monolithic structure.

Mivan Shuttering – Where It Works Well

  • Mivan shuttering application offers fast & durable construction work in towers, apartments & Mivan high-rise buildings.
  • Suitable for Mivan commercial construction, like railway stations, hotels, airports ,large infrastructural projects.
  • Delivers greater speed, higher structural strength & precision with consistent quality.
  • A cutting-edge solution for government & residential developments.

Pricing Of Mivan Shuttering

Mivan shuttering pricing is dependent upon the project type, comprising of

  • Schools.
  • Houses.
  • Airports.
  • Hotels.

The Mivan formwork costs range between Rs 800 – 1200 Rs per square meter or 60 -110 Rs per square foot, with rent services available. Best for large projects.

It guarantees Strong construction consistency.

Mivan Shuttering Vs Regular Formwork’s comparison

FeaturesMivan ShutteringTraditional Shuttering’s
Material Aluminum FormworkWood/Steel Molds
Speed7 days approx. per floor, very fast20 to 25 days per floor, quite slow.
Finish QualityIt gives excellent, smooth & even finish The surface finish is uneven, and demands plastering 
ReusabilityCan be used 200-250 times Restricted to 20-30 uses only.
Formwork planningA precise-in-depth planning is neededBasic planning is sufficient, as alterations can be done
Types of StructureMonolithic structure where wall & slab stand together Separate casting usually RCC frame
Material workIs low as precise material are used It is high as it contains cut and fit process.
Accuracy HighDependent on workers efforts.
SustainabilityHighLow
Upfront costMore Less
Saving Higher long term savingAverage
ManpowerLessMore 
Dismantling without propsPossibleimpossible

Why Sakshi Chem Sciences Pvt Ltd Shuttering Oil Is the Best for Mivan Shuttering?

Sakshi Chem Sciences Pvt Ltd shuttering oil is specifically designed for Mivan formwork. It is the best Mivan shuttering oil & the most reliable one. It ensures easy De shuttering with smoother release. Prevents concrete from sticking & it extends the life of panels.

Sakshi Chem Sciences Pvt Ltd formwork oil (Addage Bondcote 200 S) and shuttering grease (Addage Shuttering Grease) further enhance performance and stability. They are offering the best Mivan shuttering solutions for stronger and more efficient construction. And all this at a very low cost.

BONDCOTE 200S Shuttering oil
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Conclusion

So the Mivan shuttering conclusion describes the key Mivan shuttering benefits, such as speed, durability with even and uniform finish in every project.

For excellent results, make use of the best formwork oil. You can select Sakhi Chem Sciences Pvt Ltd shuttering oil and shuttering grease. Check out Sakshi Chem Sciences Mivan products & contact Sakshi Chem Sciences today.

FAQ

Q1-What is the basic knowledge of Mivan Shuttering?

Ans: Mivan formwork is used for speedy, repetitive construction, which has speed, strength, and a uniform finish.

Q2-How many times can Mivan shuttering be used?

Ans: It can be used approx. 200 to 250 times.

Q3-What are the disadvantages of Mivan shuttering?

Ans: Common drawbacks are higher initial investment, limited flexibility in design post construction & demand for skilled and precise supervision.

Q4-What is a T plate in Mivan shuttering?

Ans: T plate is a T-shaped aluminium formwork component to support & align slabs and walls during casting.

Q5 What is the full form and meaning of Mivan?

Ans: The full form is modular innovative variable aluminium network, it means a well-organized system for speedy, high quality & reliable concrete construction.

Q6-What is the thickness of Mivan shuttering?

Ans: The thickness ranges from 1.5 mm to 4 mm based on the type of panel and structural requirement.

Q7-Which concrete is used for Mivan shuttering?

Ans-Mivan shuttering typically uses concrete of grades M20 to M30 with high quality. Self-compacting concrete.

Q8-What are the props used in Mivan shuttering?

Ans-Props used are adjustable steel & aluminium supports for positioning and aligning of panels during concrete casting.

Author: Sagar Telrandhe

Sagar Telrandhe is a Construction Engineer with a B.Tech in Construction Engineering & Management. Passionate about infrastructure development, project planning, and sustainable construction, he specializes in modern construction techniques, project execution, and quality management, contributing to efficient and innovative building.